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electric forklift

The Ultimate Guide to the Electric Forklift

Are you looking for a practical, economical, and environmentally friendly answer to your material handling problems? A Electric forklift is the solution!

The industrial transportation industry is being revolutionised by these cutting-edge vehicles, which have many benefits over their diesel-powered competitors.

Electric forklifts are the way of the future in material handling due to their cheaper maintenance costs, lower emissions, and increased productivity.

In this ultimate guide, we’ll examine in more detail the different kinds of electric forklifts, their parts, and the benefits they provide.

We’ll also go over charging and battery management, maintenance and safety advice, how to pick the best electric forklift for your company, and much more.

Sound good?

electric forklift

Advantages of the Electric Forklift

Are you sick of having to deal with conventional diesel-powered forklifts’ noise, emissions, and maintenance hassles?

The superior option provided by an electric forklift is effective and environmentally friendly.

For good cause, these machines are rapidly gaining popularity in the industrial sector.

Electric forklifts not only operate much more quietly and cleanly, but they also have a host of additional benefits that can help your company in a variety of ways.

Benefits include:

  • lower running costs
  • increased productivity and efficiency
  • longer lifespan and less maintenance
  • decreased environmental impact—

Below we will discussed in greater detail the advantages.

We’ve done a full review of the fantastic Hyundai 20BT 9U Electric forklift here.

Lower Running Costs

Industry estimates claim that compared to diesel-powered forklifts, electric forklifts can reduce operating expenses for businesses by up to 50%.

This is brought on by the fact that electricity is less expensive than gasoline or diesel fuel and that electric forklifts require less upkeep.

Additionally, because they have longer lives, they require fewer replacement components, and have lower repair and maintenance costs, electric forklifts can assist businesses in reducing long-term costs.

electric forklift

Increased Productivity & Efficiency

In some applications, electric forklifts can be up to 50% more productive than diesel-powered forklifts, according to a research by the National Renewable Energy Laboratory (NREL).

In a number of situations, the study showed that electric forklifts outperformed gas-powered forklifts in terms of travel times, lift speeds, and cycle times.

Additionally, compared to diesel-powered forklifts, electric forklifts generally have longer service lives, which can lead to less downtime for maintenance and higher productivity.

Overall, the greater productivity and efficiency of electric forklifts can result in substantial cost savings and better business operations.

Longer lifespan and less maintenance

According to research, electric forklifts can last considerably longer and require less maintenance than their gas-powered counterparts.

For instance, a research by the National Renewable Energy Laboratory discovered that over the course of five years, electric forklifts required 20% less maintenance than gas-powered forklifts.

electric forklift

Due to their more straightforward designs and lower wear and tear, the Electric Power Research Institute discovered that electric forklifts had longer service lives and required less maintenance than diesel-powered forklifts.

Don’t miss our Top Tips on Forklift Battery Maintenance right here – it could save you huge amounts of money!

Decreased environmental impact

Electric forklifts have zero pollution while in use, making them a great option for companies that value environmental responsibility.

This can aid in lowering a company’s carbon impact, which is becoming more and more significant in today’s business environment.

Additionally, compared to diesel-powered forklifts, electric forklifts are much quieter, which can enhance working circumstances for employees.

Types of Electric Forklift

Electric forklifts come in a variety of designs, each with a unique set of benefits and drawbacks.

The counterbalance forklift, which is a common variety, is intended to balance heavy loads at the front of the vehicle.

Check out our blog on the 3 Different Types of Forklift for a more extensive breakdown.

Counterbalance forklifts are perfect for interior use on smooth surfaces and are available in both three-wheel and four-wheel designs.

electric forklift

The reach truck or side loader is another kind of electric forklift that is intended to be used in confined areas and narrow passageways. Reach trucks can access lofty stacks and racks thanks to their narrow profile and telescoping mast.

They are also known as Side Loader forklifts, which you can read about in our Ultimate Guide to Side Loaders here.

Pallet jacks, order pickers, and tow trucks are a few additional varieties of electric forklifts, each of which is intended for a particular use.

Components of an Electric Forklift

An electric forklift consists of several key components that work together to power and control the vehicle. The most important component is the battery, which provides the electric power to operate the forklift.

Our Ultimate Guide to Forklift Batteries blog will tell you more about what makes these machines so amazing.

  • Battery: provides the electric power to operate the forklift. It can be lead-acid or lithium-ion, and is usually found underneath the seat or in a compartment at the rear of the forklift.
  • Electric motor: The electric motor, which powers the wheels or tracks and gives the forks or mast lifting force, is another crucial component. The motor, which can be AC or DC, is usually found close to the back of the forklift.
  • Controller: regulates the power to the motor and provides feedback to the operator.
  • Hydraulic system: controls the movement of the forks or mast and gives power to the lift system.
  • Safety features: lights, alarms, and sensors to prevent accidents and ensure safe operation.

Choosing the Correct Electric Forklift for your Business

Assessing your unique wants and requirements should be the first step in selecting the best electric forklift for your company.

Think about things like:

  • the height and breadth of your aisles.
  • the size and weight of the loads you’ll be lifting.
  • and the kind of surface you’ll be working on.

Consider the usage frequency and the working environment as well. Once you are certain of your requirements, compare various electric forklift models according to their features, specs, and cost.

For your business, look for models that give the ideal balance of strength, effectiveness, and safety features.

Additionally, it’s crucial to work with a knowledgeable dealer or distributor who can offer advice and support throughout the selection and buying process, as well as a dependable manufacturer, such as Masterlift!

Maintenance and safety tips for Electric Forklifts

Electric trucks must be maintained and safety checked frequently to operate effectively and safely.

Here are some important advice to bear in mind:

  • Regular repair and service checks should be made, including inspections of the battery, the motor, the brakes, and the hydraulic system.
  • Before each use, check the tires and brakes and repair them as necessary.
  • For the best lifting performance, make sure the forks and pole are correctly lubricated and adjusted.
  • To avoid an accumulation of dust and debris that could compromise performance and safety, clean the forklift frequently.

  • All operators should be instructed in safe operating techniques, and all safety rules and laws must be observed.
  • Make sure that operators always utilize the proper personal protective equipment, such as hard hats and safety shoes.
  • To spot and address possible hazards, conduct routine safety inspections of the workspace, paying particular attention to the floors, lighting, and traffic flow.

Cost analysis of Electric Forklifts vs. other types of forklifts

Electric forklifts have a number of benefits over other forklift types, such as internal combustion (IC) forklifts, when it comes to cost analysis. Here are some important things to think about:

  • Less expensive to operate: According to a report by the National Renewable Energy Laboratory, electric forklifts are less expensive to operate than IC forklifts because they use less energy and require less maintenance. According to the research, electric forklifts can reduce running costs by up to 70% over the course of their useful lives.
  • Longer lifespan: Due to their less complex designs and lower operating temperatures, electric forklifts generally have longer lifespans than IC forklifts. Electric forklifts can last up to twice as long as IC forklifts, resulting in reduced replacement costs, according to a study by Plant Engineering.
  • Reduced emissions and environmental effect: Since electric forklifts emit no emissions while in use, they have a lower environmental impact than other types of equipment and improve workplace air quality.
  • Another outcome of this is lower costs for compliance with emissions regulations and reduced carbon footprint.

Most Common Applications for E-Forklifts

Electric forklifts are versatile and can be used in a wide range of applications, from small warehouses to large manufacturing plants.

Here are some common applications where electric forklifts are used:

  • Warehousing and distribution
  • Manufacturing and production
  • Retail and commercial
  • Construction

The Future of Electric Forklifts

Electric forklifts have a promising future as technology develops and environmental rules tighten.

They are a popular option for businesses of all sizes because of their many advantage that we outlined above.

With advancements in battery technology, charging facilities, and automation, the electric forklift market is predicted to continue to innovate in the years to come.

Masterlift has a wide range of electric forklifts, from the likes of Hyundai, JCB, Combilift, Aislemaster and Bravi Platforms.

Check them out on our website and get in touch if you want to know more.